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An ultra-lean dilution apparatus is provided for proportioning minute quantities of a first fluid, such as a concentrated cleaning solution, for mixing into a second fluid, such as tap water, which provides improved performance and which can be manufactured by assembling several molded components with little or no machining. The dilution apparatus (20) provides a selective pressure drop in a conduit (22) by including a plurality of dilution disks (50a-50f), each dilution disk (50a-50f) having a tortuous path (52a-52f) of sufficient cross-sectional area to be resistant to clogging and having a sufficient number of sharp turns to create a desired pressure drop. While each disk (50a-50f) produces a predetermined drop, the serial configuration of the tortuous paths of the plurality of dilution disks is additive to produce a range of dilution suitable for the chemicals used. Advantageously, the tortuous path of a first of the plurality of dilution disks (50a) is recessed into a front face so that bringing the front face (54a) of the first dilution disk (50a) in contact with a back face (55b) of a second dilution disk (50b) completes the tortuous path (52a).
According to the principles of the present invention and in accordance with the described embodiments, the present invention provides a dilution apparatus for providing a selective pressure drop in a conduit by including a plurality of dilution disks, each dilution disk acting as a channel carrier by including a tortuous path of sufficient cross-sectional area to be resistant to clogging and having a sufficient number of sharp turns to create a desired pressure drop.
For ultra-lean dilutions of 350:1 to 1500:1, using metering orifices would require openings smaller than 0.010 inches in diameter. Yet in this range many particles or artifacts in chemicals may clog them. Thus, such metering orifices are generally not used. On the other hand, the disk channel formed herein from a plurality of tortuous paths would be several time larger than 0.010, as shown in three illustrative examples in Table 2. Thus, the channel is of a size to pass such particles or artifacts which would otherwise clog orifices in at least part of the noted range yet still produce the pressure drop necessary to produce the ultra-lean proportion.
While each disk produces a predetermined drop, the serial configuration of the tortuous paths of the plurality of dilution disks is additive to produce a range of dilution suitable for the chemicals used. In other words, disks are selectively inserted or withdrawn from the circuit to vary the pressure drop between the concentrated chemical and the carrier fluid and so vary the proportion of the mix.
In one embodiment of the invention, the tortuous path of a first of the plurality of dilution disks is recessed into a front face so that bringing the front face of the first dilution disk in contact with a back face of a second dilution disk completes the tortuous path. Furthermore, a blind intake of the tortuous path of the second dilution disk selectively communicates with an output port of another tortuous path on a front face of the first dilution disk.
In a further aspect of the invention, the desired pressure drop across the dilution apparatus is selectable by adding additional dilution disks and/or by varying the length and multiplicity of turns included in the tortuous path.
For example, given a predetermined number of dilution disks with a given tortuous path characteristic, a user selectable dilution control is provided by including a bypass for one or more pairs of dilution disks. More particularly, an output port and a blind intake are provided on each dilution disk, such that in an engaged position the output port and the blind intake of one dilution disk aligns respectively to a downstream blind intake and an upstream output port, placing the tortuous path in series. Furthermore, the dilution disk has a bypass position such that the upstream output port communicates via the intervening output port of the interposed dilution disk with the downstream blind intake without going through the tortuous path.
In yet a further aspect of the invention, a stack of dilution disks molded from economical elastomeric material are compressed together within an engagable housing including a window access for selectively positioning or rotating each disk into or out of the fluid circuit and to verify the setting of each disk, wherein, once engaged, the housing locks the disks into position. Advantageously provided are a positioning tab and an alignment tab, both peripherally located on each disk. The positioning tab allows for rotatably positioning, and verifying the position, of each disk within the window of the housing. The alignment tab cooperates with an alignment groove within the housing to constrain the range of rotation of each disk such that the two rotation extremes allowed correspond to an engaged and a bypass position for the disk.
In yet another aspect of the invention, a rotatable dilution disk is separated from another rotatable dilution disk by a fixed dilution disk, wherein the respective alignment tab is substantially constrained by the alignment groove of the housing. Movement of a rotatable dilution disk is thus prevented from inadvertently moving other rotatable dilution disks. 2b1af7f3a8